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Implant Coating Solutions
Setting the standard-of-care for orthopedic implants
Optimizing Bone In-Growth:
Cementless Hips

Optimized Coating Options:

  • Asymmatrix®
  • Titanium Plasma Spray (TPS)
  • Hydroxyapatite (HA)
Example photos of cementless hip implant coatings
Cementless Knees

Optimized Coating Options:

  • Fortify™ TPS
  • Asymmatrix®
  • Hydroxyapatite (HA)
Example photos of cementless knee implant coatings
Spinal Cages

Optimized Coating Options:

  • Thin TPS (on PEEK)
Example photos of spinal cages implant coatings
Extremities

Optimized Coating Options:

  • Asymmatrix®
  • Titanium Plasma Spray (TPS)
  • Hydroxyapatite (HA
Example photos of extremity coatings
Parimal Bapat, PhD
Principal Engineer – Product Innovation

Parimal develops and investigates new coating technologies for Orchid. His primary area of expertise is synthesis and characterization of nano-biomaterials for biomedical applications. He is a subject matter expert for Orchid for thermal plasma spray coatings and surface treatments and is an active member of ASTM international F04.13 subcommittee for medical devices.

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Shilesh Jani
Product Innovation Engineering Manager

Shilesh works on technical and production aspects of sintered porous coatings. He started with Orchid in 2012. He has a Master’s Degree in Materials Engineering. Prior to Orchid, Shilesh worked at Smith & Nephew in R&D of biomedical materials and processing. Shilesh has numerous peer-reviewed publications and is a named inventor in more than 50 US and International patents.

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Orchid's Coating Options
Why Coat With Orchid?
  • Our processes are optimized to tailor the performance of a coating to the specific mechanical properties of the implant
  • Coating technology optimized for each material and every anatomical area
  • FDA master files for full regulatory support
Hydroxylapatite (HA)

Optimized for osteoconductivity promoting bone growth

The same mineral found in bone may be applied directly onto multiple substrates or porous surfaces. Orchid’s HA coating has superior attachment strength to resist sheer forces and high
crystallinity to optimize resorbtion rate

Learn More
Asymmatrix®

Optimized for initial fixation and stability achieved through the high coefficient of friction

Porous coating with extremely rough surface, only to be applied to similar materials (available in CoCr or Ti)

Learn More
Titanium Plasma Spray (TPS)

Optimized for initial bond strength

Commercially-pure and bioinert titanium porous coating that can be applied to dissimilar materials (ex: CoCr)

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Fortify™

Optimized for high porosity and bond strength applied to knee implant components

Commercially-pure and bioinert titanium porous coating that can be applied to dissimilar materials (ex: CoCr).

Spherical Bead

Optimized for applications requiring reduced resistance to implantation

Sintered bead coating, only to be applied to similar materials (available in CoCr or Ti)

Thin Titanium Plasma Spray

Optimized for interconnected porosity for titanium and PEEK spinal implants

Commercially-pure and bioinert titanium porous coating that can be applied to dissimilar materials (ex: Ti, PEEK)

Learn More
Optimize Bone In-Growth Performance

Mechanical requirements of a hip implant are not the same as a knee or shoulder implant. Understanding the anatomical performance requirements and the ability to optimize the coating design will change an implant from “meeting” the requirements to “best in class” performance at the time of surgery and throughout the critical healing time period.

Orchid’s PhD level coating scientists have optimized our processes to tailor the performance of a coating to the specific mechanical properties of the implant.

Consult with us to optimize your coating performance for the specific implant application.

End-To-End Solutions

Orchid's end-to-end solutions offer the full implant manufacturing value chain. Learn More.

More About Bone In-Growth Coating

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