Manufacturing & Technology

From ASYMMATRIX(R) to Additive: Evolving In-Growth with 3D Printing Scott Reese and Dr. Taban Larimian share the science behind Orchid’s proprietary 3D lattice structure—engineered to deliver superior in-growth performance for titanium orthopedic implants. Backed by decades of experience in plasma spray and sintered coatings, and inspired by our clinically proven Asymmatrix® technology, this... Read More

How It’s Made: Titanium Implants with EBM 3D Printing Discover the process behind the creation of titanium orthopedic implants through Electron Beam Melting (EBM) 3D printing! In this video, Steven Ostrowski takes you inside Orchid’s additive manufacturing facility as we walk through the EBM process. Learn how we transform titanium powder into precise, high-quality implants that help... Read More

Innovation Meets Strength : Cost-Effective Orthopedic Implants with EBM Dr. Taban Larimian, Sr. Additive Manufacturing Engineer, takes you through the transformative power of Electron Beam Melting (EBM) technology. With her expertise and deep knowledge, she explains how we’re refining post-processing steps, improving material properties, and delivering durable, cost-effective implants with superior surface... Read More

Optimization and Scale: Simplifying the Orthopedic Supply Chain with 3D Printing As orthopedic devices become more complex, so do the challenges in manufacturing and supply chains. Traditional processes can involve 10-20 steps to produce a finished implant—but with 3D printing, that number can be cut in half. In this video, Scott Reese and Lisa Hiller explore how additive manufacturing reduces complexity, improves... Read More

Designing the Future: What's Next for EBM in Orthopedics At Orchid, we’re always looking ahead—working to push the boundaries of what's possible in Electron Beam Melting (EBM) and orthopedic device manufacturing. In this video, Eric Gatlin explores the future of EBM and how iterative advancements are driving more efficient build processes, improved material characteristics, and the... Read More

Forging of Titanium Orthopedic Implants Key video clips from Orchid's facility in Lansing, Michigan, highlighting the forging of titanium implants, such as hip stems, hip cups and tibia trays. Our forging expertise helps our customers deliver titanium implants that drive both growth and patient outcomes. With a legacy of trust, we offer scalable solutions that evolve with our... Read More

Beyond the Print: Machining 3D-Printed Orthopedic Devices 3D printing technology is groundbreaking, but it’s only part of the equation. To deliver orthopedic devices that meet rigorous quality standards, machining plays a crucial role in transforming printed parts into finished products. Tim Wilkerson explains the challenges and innovations behind machining additively manufactured parts.... Read More

Revolutionizing Orthopedics | The Power of EBM 3D Printing

Additive Manufacturing Engineer, Devak Kamath, explores the power of EBM 3D printing and the impact to orthopedics.

We are transforming orthopedic product development for our OEM customers by harnessing the power of EBM technology and optimizing it for orthopedic and spine implants.